| MIG Welding |
Sheilding Gases for GMAW |
| Base metal |
Thickness, in. |
Shield gas |
Advantages |
| GMAW-Short-circuit transfer |
| Carbon steel |
Up to 14 gage |
Argon-8 CO2 |
Good burnthrough and distortion control. Used also for spray-arc-welding. |
| 14 gage-1/8 |
Argon-25 CO2 |
High welding speeds without burnthrough. Minimum distortion and spatter. Best puddle control for out of position welding. Provides best mechanical properties for any given wire. |
| Over 1/8 |
Argon-25 CO2 |
High welding speeds without burnthrough. Minimum distortion and spatter. Best puddle control for out of position welding. Provides best mechanical properties for any given wire. |
| Over 1/8 |
50 Argon-50 CO2 |
Deep penetration; low spatter |
| Over 1/8 |
CO2 |
Deep penetration. Faster welding speeds. |
| Carbon steel |
Up to 14 gage |
Ar-8 CO2 |
Good burnthrough and distortion control. Used also for spray arc welding. |
| Over 14 gage |
Ar-25 CO2 |
For use where corrosion resistance is not mandatory. |
| Over 14 gage |
Ar-CO2-He |
No effect on corrosion resistance. Small heat-affected zone. No undercutting, minimum distortion. Good bead shape and mechanical properties. |
High-yield-
strength steels
|
Up to 14 gage |
Argon-8 CO2 |
Good burnthrough and distortion control. Used also for spray arc welding. |
| Over 14 gage |
Ar-CO2-He |
Excellent arc stability, welding characteristics, bead contour. Little spatter. High impacts. |
| GMAW-Spray transfer |
| Carbon steel |
All |
Argon-5 CO2 |
Improves droplet rate and arc stability. |
| Argon-8 CO2 |
Produces a fluid, controllable weld puddle; good coalescence and bead contour. Minimizes undercutting; permits higher speeds. |
| Argon-25 CO2 |
Suitable for high current welding. |
| Low-alloy steel |
Up to 3/32 |
Argon-2 O2 |
Reduces undercutting. Improves coalescence and bead contour. Good mechanical properties. |
| Over 3/32 |
Argon-8 CO2 |
Excellent arc and weld characteristics. |
| Stainless Steel |
All |
Argon-1 CO2 |
Good arc stability. Produces a fluid and controllable weld puddle; good coalescence and bead contour. Minimizes undercutting. |
| Argon-2 O2 |
Can be used on the more sluggish alloys to improve puddle fluidity, coalescence and bead contour. |